Innovation of Cementitious Material Using Ceramic Electrical Insulator and Silica Fume
Keywords:
Cementitious material, Ceramic electrical insulator, Silica fumeAbstract
This research presents a study of the compressive strength of mortar in ternary blend materials system of silica fume (SF) and ground ceramic electrical insulator (CE). The mortar mix proportions with constant 10% of SF as a partial cement replacement was used. Then, the use of CE in amounts of 5, 10, 15, and 20% mixed with SF as a partial replacement of cement by weight of the cementitious material. Water to binder ratio (W/B) with constant of 0.50 was used. Superplasticizer (SP) was used to improve the workability of mortar. Test results found that the use of CE in amounts of 5, 10, 15, and 20% mixed with SF as a partial replacement of cement by weight of the cementitious material resulted in higher compressive strength when compared to control mortar (CT), as well as mortar mixed with SF in amounts of 10% by weight of the cementitious material. The ground ceramic electrical insulator can be used as a cementitious material. The results of this research are a reduction in the amount of waste materials, reduce the burden of disposal and reduce environmental problems.
References
Ahmad S, Omar S, Al-Amoudi B, Khan MS, Maslehuddin M. Effect of silica fume inclusion on the strength, shrinkage and durability characteristics of natural pozzolan-based cement concrete. Case Studies in Construction Materials 2022;17:e01255.
Mardani-Aghabaglou A, Inan Sezer G, Ramyar K. Comparison of fly ash, silica fume and metakaolin from mechanical properties and durability performance of mortar mixtures view point. Construction and Building Materials 2014;70(15):17–25.
Posi P, Kasemsiri P, Lertnimoolchai P, Chindaprasirt P. Effect of fly ash fineness on compressive, flexural and shear strengths of high strength-high volume fly ash jointing mortar. International Journal of GEOMATE 2019;16(54):36–41.
Rukzon S, Chindaprasirt P, Mahachai R. Effect of grinding on chemical and physical properties of rice husk ash. International Journal of Minerals, Metallurgy and Materials 2009;16(2):242–7.
Chindaprasirt P, Sujumnongtokul P, Posi P. Durability and mechanical properties of pavement concrete containing bagasse ash. Materials Today: Proceedings 2019;17:1612–6.
Li L, Yin Q, Cao M, Li W. Waste ceramic powder as a pozzolanic supplementary filler of cement for developing sustainable building materials. Journal of Cleaner Production 2020;259:120853.
Pereira VM, Gomes RH, Barbosa R, Camarini G. Porcelain waste from electrical insulators in self-leveling mortar: Materials characterization and properties. Journal of Building Engineering 2022;in press.
Narkpradit S, Rukzon S. Durability of mortar containing original fly ash and ground ceramic electrical insulator in ternary blend cementitious system. KKU Research Journal (Graduate Studies) 2023;23(4):109–19.
ASTM C430. Standard Method for Fineness of Hydraulic Cement by the 45 µm (No. 325) Sieve. ASTM Standard 2005;04.01:242–4.
ASTM C33. Standard Specification for Concrete Aggregates. Annual Book of ASTM Standards 2005;04.02:10–20.
ASTM C136. Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates. Annual Book of ASTM Standards 2005;04.02:88–92.
ASTM C230. Standard Specification for Flow Table for Use in Tests of Hydraulic Cement. Annual Book of ASTM Standards 2005;04.01:206–11.
ASTM C109. Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50 mm] Cube Specimens). Annual Book of ASTM Standards 2005;04.01:76–81.
ASTM C204. Test Method for Fineness of Hydraulic Cement by Air Permeability Apparatus. Annual Book of ASTM Standards 2005;04.01:186–93.
Rukzon S, Chindaprasirt P. Strength and carbonation model of rice husk ash cement mortar with different fineness. Journal of Materials in Civil Engineering 2010;22(3):253–9.
Hassan KE, Cabrera JG, Maliehe RS. The effect of mineral admixtures on the properties of high-performance concrete. Cement and Concrete Composites 2000;22:267–71.
Rukzon S, Chindaprasirt P. Strength, chloride penetration and corrosion resistance of ternary blends of portland cement self-compacting concrete containing bagasse ash and rice husk-bark ash. Chiang Mai Journal of Science 2018;5(4):1863–74.
Chindaprasirt P, Rukzon S. Strength, porosity and corrosion resistance of ternary blended Portland cement, rice husk ash and fly ash mortar. Construction and Building Materials 2008;22(8):1601–6.
Rukzon S, Chindaprasirt P. Mathematical model of strength and porosity of ternary blend Portland rice husk ash and fly ash cement mortar. Computers and Concrete 2008;5(1):75–88.
Rukzon S, Chindaprasirt P. Use of ternary blend of Portland cement and two pozzolans to improve durability of high-strength concrete. KSCE Journal of Civil Engineering 2014;18(6):1745–52.
Downloads
Published
Issue
Section
License
Copyright (c) 2025 KKU Research Journal (Graduate Studies)

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.