Effect of Reinforcements on Mechanical Properties of Nickel Alloy Hybrid Metal Matrix Composites Processed by Sand Mold Technique
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Published:
Jan 4, 2021
Keywords:
Nickel alloy Sand mold casting Al2O3 TiO2 HMMCs Mechanical properties
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Abstract
Hybrid Metal Matrix Composites (HMMCs) have gained wide applications in aerospace, marine, and domestic areas because of its significant properties relative to external forces and enabling environment. In present research work, Ni-alloy selected as a matrix and Al2O3 of 40–80 μm and TiO2 of 1–5 μm were selected as reinforcements. The composites were prepared by keeping 9 wt. % of TiO2 as unvarying and Al2O3 is varied from 3 weight % to 12 weight % in steps of 3 weight %. Induction furnace is used for the casting of composites and mixing is done by using mechanical stirring at 160 rpm for a time period of 5 min. The prepared composites are then tested for their tensile and hardness as per the ASTM standards. The Scanning Electron Microscopy was used for microstructural study. From experimentation, it was observed that increment in the weight percentage of Al2O3 with constant TiO2 increases the mechanical properties of hybrid composites and proper stirring improves homogeneity in the composite material. The test results show that the addition of Al2O3 up to 9 weight percent increases in tensile strength compared to Ni alloy and tensile strength slowly decreases with the addition of Al2O3 and that the hardness values are directly proportional to the weight percent of the addition of Al2O3 / TiO2.
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Jayappa, K., Kumar, V., & Purushotham, G. G. (2021). Effect of Reinforcements on Mechanical Properties of Nickel Alloy Hybrid Metal Matrix Composites Processed by Sand Mold Technique. Applied Science and Engineering Progress, 14(1), 44–51. https://doi.org/10.14416/j.asep.2020.11.001
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References
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[26] S. W. Lee, C. Morillo, J. Lira-Olivares, S. H. Kim, T. Sekino, and K. Niihara, “Tribological and microstructural analysis of Al2O3/TiO2 nanocomposites to use in the femoral head of hip replacement,” Wear, vol. 255, pp. 1040–1044, 2003.
[27] V. Shetty, V. Kumar, and G. Purushotham, “Effect of SiO2 and Al2O3 on mechanical properties of ASTM A 494 M grade nickel alloy hybrid metal matrix composites,” Journal of Mechanical Engineering Research and Development, vol. 42, pp. 231–233, 2019.
[2] A. Kengpol and C. Chanchittakarn, “The influence of vertical centrifugal casting on nickel aluminium bronze alloy for using in the Royal Thai Navy,” Applied Science and Engineering Progress, 2020, doi: 10.14416/j. asep.2020.04.005.
[3] P. K. Saha, “Aluminum extrusion research opportunity for development,” Applied Science and Engineering Progress, vol. 12, no. 1, pp. 1–2, 2019, doi: 10.14416/j.ijast.2019.01.008.
[4] M. Ravikumar, H. N. Reddappa, and R. Suresh, “Study on mechanical and tribological characterization of Al2O3/SiCp reinforced aluminum metal matrix composite,” Silicon, vol. 10, pp. 2535–2545, 2018.
[5] M. Ravikumar, H. N. Reddappa, R. Suresh, and M. Gangadharappa, “Investigation on hardness of Al 7075/Al2O3/SiCp hybrid composite using Taguchi technique,” Materials Today: Proceedings, vol. 5, no. 10, pp. 22447–22453, 2018.
[6] I. M. Makena, M. B. Shongwe, M. M. Ramakokovhu, and M. L. Lethabane, “A review on sintered nickel based alloys,” in Proceedings of the World Congress on Engineering, 2017, vol. 2, pp. 922–927.
[7] J. A. S. Malik and S. Koetniyom, “Study of temperature and wear variations of aluminium in gereral dry sliding contact,” KMUTNB International Journal of Applied Science and Technology, vol. 11, no. 1, pp. 63–72, 2018.
[8] J. Hemanth, “Development of nickel alloy reinforced with fused SiO2 chilled composites and evaluation of thermal properties (Thermal conductivity & Coefficient of thermal expansion) and temperature distribution by finite element analysis,” Open Journal of Composites Materials, vol. 7, pp. 251–264, 2017.
[9] J. Hemanth, “Corrosion behavior of nickel alloy (ASTM A 494 M) reinforced with fused SiO2 chilled metal matrix composites (MMCs) for marine applications,” in IOP Conference Series, Material Science and Engineering, 2017, vol. 225, pp. 225–231.
[10] G. Purushotham and J. Hemanth, “Influence of fused silica and chills incorporation on corrosion, thermal and chemical composition of ASTM A 494 M grade nickel alloy,” in IOP Conference Series, Material Science and Engineering, 2016, vol. 149, no. 1, pp. 1–13.
[11] A. K. B. Kenchanahallia, A. M. Gangadharaiahb, and G. Keshavanarayanac, “Effect of cryogenic chill on mechanical properties of ASTM A 494 M grade nickel-based alloy metal matrix composites,” Materials Research, vol. 19, no. 6, pp. 1304–1309, 2016.
[12] A. Kumar, M. G. Ananthaprasad, and M. G. Krishna, “A review on corrosion behavior of nickel matrix composites,” International Journal of Emerging Technology and Advanced Engineering, vol. 5, pp. 342–346, 2015.
[13] A. Kumar, M. G. Ananthaprasad, and M. G. Krishna, “Action of cryogenic chill on mechanical properties of nickel alloy matrix composites,” in IOP Conference Series, Material Science and Engineering, 2016, vol. 149, no.1, pp. 1–10.
[14] G. Purushotham and J. Hemanth, “Fabrication and evaluation of corrosion behavior of nickel alloy metal matrix composite with influence of chills,” Advanced Materials Research, vol. 1119, pp. 365–369, 2015.
[15] N. El-Bagoury, A. A. Mohammed, and Q. Mohsen, “Effect of various heat treatment conditions on microstructure, mechanical properties and corrosion behavior of Ni-base super alloys,” Archives of Applied Science Research, vol. 3, no. 2, pp. 266–276, 2011.
[16] M. Srivastava, A. Srinivasan, and V. K. W. Grips, “Influence of Zirconia incorporation on the mechanical and chemical properties of Ni-Co alloys,” American Journal of Materials Science, vol. 1, pp. 113–122, 2012.
[17] D. Ulutan and T. Ozel, “Machining induced surface integrity in titanium and nickel alloys: A review,” International Journal of Machine Tools and Manufacture, vol. 51, no. 3, pp. 250–280, Mar. 2011.
[18] T. Yamada, “Nickel base composite materials and their bonding,” Welding International, vol. 4, pp. 593–599, 1990.
[19] N. Ankegowda, S. A. M. Krishna, and B. S. Nithyananda, “Characterization of mechanical and tribological behaviour of aluminum-silicon carbide-titanium dioxide hybrid metal matrix composites (MMC),” in 3rd International Conference on Current Trends in Engineering Science and Technology (ICCTEST), 2017, vol. 140, pp. 802–812.
[20] N. El-Bagoury, M. A. Amin, and Q. Mohsen, “Effect of various heat treatment conditions on microstructure, mechanical properties and corrosion behavior of Ni base superalloys,” International Journal of Electrochemical Science, vol. 6, pp. 6718–6732, 2011.
[21] B. K. A. Kumar, M. G. Ananthaprasad, and K. G. Krishna, “A review on mechanical and tribological behaviors of nickel matrix composites,” Indian Journal of Science and Technology, vol. 9, no. 2, pp. 1–7, Jan. 2016.
[22] H. Krungkarnchana and C. Kongvarhodom, “Low temperature corrosion: Oxidation of carbon steel and stainless steel in air,” Applied Science and Engineering Progress, vol. 12, no. 1, pp. 44–51, 2019, doi: 10.14416/j.ijast.2018.05.001.
[23] A. Petcherdchoo, T. Hongubon, and N. Thanasisathit, “Effect of cutting time on bond strength between reinforcement and fly-ash geopolymer concrete,” Applied Science and Engineering Progress, vol. 13, no. 2, pp. 127–135, 2020, doi: 10.14416/ j.asep.2020.03.006.
[24] N. Ankegowda, S. A. M. Krishna, and B. S. Nithyananda, “Characterization of mechanical and tribological behaviour of aluminiumsilicon carbide-titanium dioxide hybrid metal matrix composites (MMC),” in International Conference on Current Trends in Engineering and Technology, 2017, vol. 140, no. 1, pp. 802–812.
[25] C. H. Gireesh, K. D. Prasad, and K. Ramji, “Experimental investigation on mechanical properties of an Al6061 hybrid metal matrix composite,” Journal of Composites Science, vol. 49, no. 2, pp. 1–10, 2018.
[26] S. W. Lee, C. Morillo, J. Lira-Olivares, S. H. Kim, T. Sekino, and K. Niihara, “Tribological and microstructural analysis of Al2O3/TiO2 nanocomposites to use in the femoral head of hip replacement,” Wear, vol. 255, pp. 1040–1044, 2003.
[27] V. Shetty, V. Kumar, and G. Purushotham, “Effect of SiO2 and Al2O3 on mechanical properties of ASTM A 494 M grade nickel alloy hybrid metal matrix composites,” Journal of Mechanical Engineering Research and Development, vol. 42, pp. 231–233, 2019.