Microstructural Behavior and Mechanical Properties of Friction Stir Spot Welding of Dissimilar Aluminum Semi Solid Casting Sheets SSM2024 and SSM6061
Article Sidebar
Published:
Jul 26, 2018
Keywords:
Friction Stir Spot Welding Aluminum Semi Solid Casting Microstructural Mechanical Properties
Main Article Content
Abstract
Friction welding by using stir spot technique which was to design weld semi-solid aluminum castings with differenced types of SSM2024 and SSM6061. The welding factors were studied compose of rotation speeds (500, 1,000, and 1,400 rpm), the plunging rate (56, 112, and 224 mm/min), the tool shoulder plunge depths was employed 0.5 mm, and the constant dwell time for 10 sec. The rotated clockwise cylindrical welding was used. The results showed that the lamellar structure at the stir pin zone (SpZ) on the bottom revealed the combining of two materials cause of heat dissipation from the friction of welding tool. The highest result of weld shear force was 3.77 kN, at rotation speed of 500 rpm, and the plunging rate 56 mm/min. Whereas the lowest weld shear force was 1.51 kN, at rotation speed of 1,400 rpm, and the plunging rate 224 mm/min.
Article Details
How to Cite
[1]
บุญช่วยแทน ว., “Microstructural Behavior and Mechanical Properties of Friction Stir Spot Welding of Dissimilar Aluminum Semi Solid Casting Sheets SSM2024 and SSM6061”, sej, vol. 12, no. 2, pp. 130–142, Jul. 2018.
Section
Research Articles
Copyright belongs to Srinakharinwirot University Engineering Journal
References
[1] W. M. Thomas, E. D. Nicholas, J. C. Needham, M. G. Murch, P. Temple-Smith and C. J. Dawes, “Friction stir butt welding,” Patent No., PCT/GB92/02203, 1991.
[2] M. Merzoug, M. Mazari, Berrahall and A. Imad, “Parametric studies of the process of friction spot stir welding of aluminium 6060-T5 alloys,” Mater Design., vol. 31(6), pp. 3023-3028, 2010.
[3] H. Badarinarayan, “Fundamentals of friction stir spot welding,” Doctoral Dissertations, Mechanical and Aerospace Engineering, Missouri University of Science and Technology, 2009.
[4] Y. Bozkurt, S. Salman and G. Çam, “Effect of welding parameters on lap shear tensile properties of dissimilar friction stir spot welded AA 5754-H22/2024-T3 joints,” Sci Technol Weld Joi., vol. 18(4), pp. 337-345, 2013.
[5] G. Ipekoglu and G. Çam, “Effects of initial temper condition and postweld heat treatment on the properties of dissimilar friction-stir-welded joints between AA7075 and AA6061 aluminum alloys,” Metall and Mat Trans A., vol. 45(7), pp. 3074-3087, 2014.
[6] G. Çam, G. Ipekoglu and H. Tarik Serindag, “Effects of use of higher strength interlayer and external cooling on properties of friction stir welded AA6061-T6 joints,” Sci Technol Weld Joi., vol. 19(8), pp. 715-720, 2014.
[7] A. Heidarzadeh, H. Khodaverdizadeh, A. Mahmoudi and E. Nazari, “Tensile behavior of friction stir welded AA 6061-T4 aluminum alloy joints,” Mater Design., vol. 37, pp. 166-173, 2012.
[8] S. T. Amancio-Filho, S. Sheikhi J. F. Dos Santos and C. Bolfarini, “Preliminary study on the microstructure and mechanical properties of dissimilar friction stir welds in aircraft aluminium alloys 2024-T351 and 6056-T4,” J Mater Process Tech., vol. 206(1-3), pp. 132-142, 2008.
[9] S. Babu, G. D. Janaki Ram, P. V. Venkitakrishnan, G. Madhusudhan Reddy and K. Prasad Rao., “Microstructure and Mechanical Properties of Friction Stir Lap Welded Aluminum Alloy AA2014,” J Mater Sci Technol., vol. 28(5), pp. 414-426, 2011.
[10] M. P. Mubiayi and E. T. Akinlabi, “Evolving properties of friction stir spot welds between AA1060 and commercially pure copper C11000,” T Nonferr Metal Soc., vol. 26(7), pp. 1852-1862, 2016.
[11] R. Z. Xu, D. R. Ni, Q. Yang, C. Z. Liu and Z. Y. Ma, “Influencing mechanism of Zn interlayer addition on hook defects of friction stir spot welded Mg–Al–Zn alloy joints,” Mater Design., vol. 69, pp. 163-169, 2015.
[12] Y. Li, L. E. Murr and J. C. McClure, “Flow visualization and residual microstructures associated with the friction-stir welding of 2024 aluminum to 6061 aluminum,” Mat Sci Eng A-Struct., vol. 271(1-2), pp. 213-223, 1999.
[13] S. T. Amancio-Filho, S. Sheikhi, J. F. dos Santos and C. Bolfarini, “Preliminary study on the microstructure and mechanical properties of dissimilar friction stir welds in aircraft aluminium alloys 2024-T351 and 6056-T4,” J Mater Process Tech., vol. 206(1-3), pp. 132-142, 2008.
[14] P. Sadeesh, M. Venkatesh Kannan, V. Rajkumar, P. Avinash, N. Arivazhagan, K. Devendranath Ramkumar and S. Narayanan, “Studies on friction stir welding of AA 2024 and AA 6061 dissimilar metals,” Procedia Eng., vol. 75, pp. 145-149, 2014.
[15] C. Jonckheere, B. D. Meester, A. Denquin and A. Simar, “Torque, temperature and hardening precipitation evolution in dissimilar friction stir welds between 6061-T6 and 2014-T6 aluminum alloys,” J Mater Process Tech., vol. 213(6), pp. 826-837, 2013.
[16] รอมฎอน บูระพา รังสินี แคนยุกต์ และเจษฎา วรรณสินธุ์. “การพัฒนากระบวนการผลิตโลหะกึ่งของแข็งโดยการพ่นฟองแก๊สขณะแข็งตัวสำหรับอะลูมิเนียมผสมเกรด A356”. การประชุมวิชาการทางวิศวกรรมศาสตร์ มหาวิทยาลัยสงขลานครินทร์ ครั้งที่ 7 ประจำปี 2552. 21-22 พฤษภาคม 2552. สงขลา : 549-554, 2552.
[17] C. Gao, R. Gao and Y. Ma, “Microstructure and mechanical properties of friction spot welding aluminium-lithium 2A97 alloy,” Mater Design., vol. 83, pp. 719-727, 2015.
[18] S. Thanabumrungkul, S. Janudom, R. Burapa, P. Dulyapraphant and J. Wannasin, “Industrial development of gas induced semi-solid process,” T Nonferr Metal Soc., vol. 20(3), pp. s1016-s1021, 2010.
[19] N. Pajaroen, T. Plookphol, J. Wannasin and S. Wisutmethangoon, “Influence of Solution Heat Treatment Temperature and Time on the Microstructure and Mechanical Properties of Gas Induced Semi-Solid (GISS) 6061 Aluminum Alloy,” App Mech Mater., vol. 313-314, pp. 67-71, 2013.
[20] E. Fereiduni, M. Movahedi and A. H. Kokabi, “Aluminum/steel joints made by an alternative friction stir spot welding process,” J Mater Process Tech., vol. 224, pp. 1-10, 2015.
[21] L. E. Murr, Y. Li, and J. C. McClure, “A Comparative Study of Friction Stir Welding of Aluminium Alloys,” Aluminium Trans., vol. 1, pp. 141-154, 1999.
[22] O. Hatamleh and A. DeWald, “An investigation of the peening effects on the residualstresses in friction stir welded 2195 and 7075 aluminum alloy joints,” J Mater Process Tech., vol. 209, pp. 4822-4829, 2009.
[23] P. Cavaliere, E. Cerri and A. Squillace, “Mechanical response of 2024-7075 aluminium alloys joined by Friction Stir Welding,” J Mater Sci., vol. 40, pp. 3669-3676, 2005.
[24] P. Cavaliere, A. De Santis, F. Panella and A. Squillace., “Effect of welding parameter onmechanical and microstructural properties ofdissimiar AA 6082 - AA 2024 joints producedby friction stir welding,” Mater Design., vol. 30, pp. 609-616, 2009.
[25] M. Shiraly, M. Shamanian, M. R. Toroghinejad and M. Ahmadi Jazani., “Effect of Tool Rotation Rate on Microstructure and Mechanical Behavior of Friction Stir Spot-Welded Al/Cu Composite,” J Mater Eng Perform., vol. 23(2), pp. 413-420, 2014.
[26] R. Heideman, J. C. ohnson and S. Kou, “Metallurgical analysis of Al/Cu friction stir spot welding,” Sci Technol Weld Joi., vol. 15(7), pp. 597-604, 2010.
[2] M. Merzoug, M. Mazari, Berrahall and A. Imad, “Parametric studies of the process of friction spot stir welding of aluminium 6060-T5 alloys,” Mater Design., vol. 31(6), pp. 3023-3028, 2010.
[3] H. Badarinarayan, “Fundamentals of friction stir spot welding,” Doctoral Dissertations, Mechanical and Aerospace Engineering, Missouri University of Science and Technology, 2009.
[4] Y. Bozkurt, S. Salman and G. Çam, “Effect of welding parameters on lap shear tensile properties of dissimilar friction stir spot welded AA 5754-H22/2024-T3 joints,” Sci Technol Weld Joi., vol. 18(4), pp. 337-345, 2013.
[5] G. Ipekoglu and G. Çam, “Effects of initial temper condition and postweld heat treatment on the properties of dissimilar friction-stir-welded joints between AA7075 and AA6061 aluminum alloys,” Metall and Mat Trans A., vol. 45(7), pp. 3074-3087, 2014.
[6] G. Çam, G. Ipekoglu and H. Tarik Serindag, “Effects of use of higher strength interlayer and external cooling on properties of friction stir welded AA6061-T6 joints,” Sci Technol Weld Joi., vol. 19(8), pp. 715-720, 2014.
[7] A. Heidarzadeh, H. Khodaverdizadeh, A. Mahmoudi and E. Nazari, “Tensile behavior of friction stir welded AA 6061-T4 aluminum alloy joints,” Mater Design., vol. 37, pp. 166-173, 2012.
[8] S. T. Amancio-Filho, S. Sheikhi J. F. Dos Santos and C. Bolfarini, “Preliminary study on the microstructure and mechanical properties of dissimilar friction stir welds in aircraft aluminium alloys 2024-T351 and 6056-T4,” J Mater Process Tech., vol. 206(1-3), pp. 132-142, 2008.
[9] S. Babu, G. D. Janaki Ram, P. V. Venkitakrishnan, G. Madhusudhan Reddy and K. Prasad Rao., “Microstructure and Mechanical Properties of Friction Stir Lap Welded Aluminum Alloy AA2014,” J Mater Sci Technol., vol. 28(5), pp. 414-426, 2011.
[10] M. P. Mubiayi and E. T. Akinlabi, “Evolving properties of friction stir spot welds between AA1060 and commercially pure copper C11000,” T Nonferr Metal Soc., vol. 26(7), pp. 1852-1862, 2016.
[11] R. Z. Xu, D. R. Ni, Q. Yang, C. Z. Liu and Z. Y. Ma, “Influencing mechanism of Zn interlayer addition on hook defects of friction stir spot welded Mg–Al–Zn alloy joints,” Mater Design., vol. 69, pp. 163-169, 2015.
[12] Y. Li, L. E. Murr and J. C. McClure, “Flow visualization and residual microstructures associated with the friction-stir welding of 2024 aluminum to 6061 aluminum,” Mat Sci Eng A-Struct., vol. 271(1-2), pp. 213-223, 1999.
[13] S. T. Amancio-Filho, S. Sheikhi, J. F. dos Santos and C. Bolfarini, “Preliminary study on the microstructure and mechanical properties of dissimilar friction stir welds in aircraft aluminium alloys 2024-T351 and 6056-T4,” J Mater Process Tech., vol. 206(1-3), pp. 132-142, 2008.
[14] P. Sadeesh, M. Venkatesh Kannan, V. Rajkumar, P. Avinash, N. Arivazhagan, K. Devendranath Ramkumar and S. Narayanan, “Studies on friction stir welding of AA 2024 and AA 6061 dissimilar metals,” Procedia Eng., vol. 75, pp. 145-149, 2014.
[15] C. Jonckheere, B. D. Meester, A. Denquin and A. Simar, “Torque, temperature and hardening precipitation evolution in dissimilar friction stir welds between 6061-T6 and 2014-T6 aluminum alloys,” J Mater Process Tech., vol. 213(6), pp. 826-837, 2013.
[16] รอมฎอน บูระพา รังสินี แคนยุกต์ และเจษฎา วรรณสินธุ์. “การพัฒนากระบวนการผลิตโลหะกึ่งของแข็งโดยการพ่นฟองแก๊สขณะแข็งตัวสำหรับอะลูมิเนียมผสมเกรด A356”. การประชุมวิชาการทางวิศวกรรมศาสตร์ มหาวิทยาลัยสงขลานครินทร์ ครั้งที่ 7 ประจำปี 2552. 21-22 พฤษภาคม 2552. สงขลา : 549-554, 2552.
[17] C. Gao, R. Gao and Y. Ma, “Microstructure and mechanical properties of friction spot welding aluminium-lithium 2A97 alloy,” Mater Design., vol. 83, pp. 719-727, 2015.
[18] S. Thanabumrungkul, S. Janudom, R. Burapa, P. Dulyapraphant and J. Wannasin, “Industrial development of gas induced semi-solid process,” T Nonferr Metal Soc., vol. 20(3), pp. s1016-s1021, 2010.
[19] N. Pajaroen, T. Plookphol, J. Wannasin and S. Wisutmethangoon, “Influence of Solution Heat Treatment Temperature and Time on the Microstructure and Mechanical Properties of Gas Induced Semi-Solid (GISS) 6061 Aluminum Alloy,” App Mech Mater., vol. 313-314, pp. 67-71, 2013.
[20] E. Fereiduni, M. Movahedi and A. H. Kokabi, “Aluminum/steel joints made by an alternative friction stir spot welding process,” J Mater Process Tech., vol. 224, pp. 1-10, 2015.
[21] L. E. Murr, Y. Li, and J. C. McClure, “A Comparative Study of Friction Stir Welding of Aluminium Alloys,” Aluminium Trans., vol. 1, pp. 141-154, 1999.
[22] O. Hatamleh and A. DeWald, “An investigation of the peening effects on the residualstresses in friction stir welded 2195 and 7075 aluminum alloy joints,” J Mater Process Tech., vol. 209, pp. 4822-4829, 2009.
[23] P. Cavaliere, E. Cerri and A. Squillace, “Mechanical response of 2024-7075 aluminium alloys joined by Friction Stir Welding,” J Mater Sci., vol. 40, pp. 3669-3676, 2005.
[24] P. Cavaliere, A. De Santis, F. Panella and A. Squillace., “Effect of welding parameter onmechanical and microstructural properties ofdissimiar AA 6082 - AA 2024 joints producedby friction stir welding,” Mater Design., vol. 30, pp. 609-616, 2009.
[25] M. Shiraly, M. Shamanian, M. R. Toroghinejad and M. Ahmadi Jazani., “Effect of Tool Rotation Rate on Microstructure and Mechanical Behavior of Friction Stir Spot-Welded Al/Cu Composite,” J Mater Eng Perform., vol. 23(2), pp. 413-420, 2014.
[26] R. Heideman, J. C. ohnson and S. Kou, “Metallurgical analysis of Al/Cu friction stir spot welding,” Sci Technol Weld Joi., vol. 15(7), pp. 597-604, 2010.