The Application of Reliability Centered Maintenance in The Sample Factory

Abstract

The objective of this study aimed to reduce downtime loss because of machine breakdown and to schedule the preventive maintenance plan based on the reliability centered maintenance theory for the machine components of a case study industry. The research methodology include procedure as following the priority of critical components in the vemicelli machine, analyzing the damage and risk level by using failure mode and effect analysis (FMEA), calculating the suitable reliability parameters and scheduled preventive maintenance. The result was shown that study can be concluded that the downtime loss because of breakdown in MC1, MC2, and MC3 was decreased by decreased in 947 minutes/month, 814 minutes/month, and 899 minutes/month or failure rate can be reduced 6.29 %, 6.97 %, and 6.69 % respectively. Moreover the machine availability has been increased in 93.71 %, 93.03 %, and 93.31 % respectively.