Replacing a Affordable Mitsubishi FX3U-Compatible PLC Control System with Siemens LOGO!: A Case Study of a Bottle Packaging Conveyor System
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Abstract
This research aims to study the adaptation of an automatic control system for water packaging processes from an affordable Mitsubishi FX3U-Compatible PLC (LE3U-48MR6AD2DA) to a Siemens LOGO! system. The primary objectives were to compare the performance, capabilities, and cost-effectiveness of both control systems. The study began by collecting input and output data from the original system, analyzing its operational steps, and designing a new state diagram. For the Siemens LOGO! implementation, the researchers utilized a DM16 24R 8DI/8RO expansion module to accommodate the increased input and output requirements. Additionally, they developed a Human-Machine Interface (HMI) using an SK-102QS-G to enhance system control and monitoring capabilities. The research findings revealed that the Siemens LOGO! offered superior system expansion, connectivity, and operational flexibility compared to the low-cost PLC. However, this came with some trade-offs, including a higher purchase price and longer system initialization time. The key advantages of the Siemens LOGO! included its compact design, easy installation, Ethernet communication support, and user-friendly software. The research demonstrates that Siemens LOGO! presents an attractive option for small to medium-sized automatic control systems, particularly in industries requiring flexibility and ease of development. Nevertheless, system selection should carefully consider specific system requirements, budget constraints, and the complexity of the control process.
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วารสารวิศวกรรมฟาร์มและเทคโนโลยีควบคุมอัตโนมัติ (FEAT Journal) มีกําหนดออกเป็นราย 6 เดือน คือ มกราคม - มิถุนายน และกรกฎาคม - ธันวาคม ของทุกปี จัดพิมพ์โดยกลุ่มวิจัยวิศวกรรมฟาร์มและเทคโนโลยีควบคุมอัตโนมัติ คณะวิศวกรรมศาสตร์มหาวิทยาลัยขอนแก่น เพื่อเป็นการส่งเสริมและเผยแพร่ความรู้ ผลงานทางวิชาการ งานวิจัยทางด้านวิศวกรรมศาสตร์และเทคโนโลยีพร้อมทั้งยังจัดส่ง เผยแพร่ตามสถาบันการศึกษาต่างๆ ในประเทศด้วย บทความที่ตีพิมพ์ลงในวารสาร FEAT ทุกบทความนั้นจะต้องผ่านความเห็นชอบจากผู้ทรงคุณวุฒิในสาขาที่เกี่ยวข้องและสงวนสิทธิ์ ตาม พ.ร.บ. ลิขสิทธิ์ พ.ศ. 2535
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